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SCOPE OF WORK

This station automates the loading of the spring/ cap assembly, replacing the current manual process that relies on an operator. The new system will have an accumulation dial with magazines and a shuttle to present a part to the robot.

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SOLUTION

Accumulation Dial with Magazines Operator load area through light curtains at an ergonomic height

Pallet & Part Locating A lift and locate for the pallet was placed on the main line as well as part locating.

Robot Loading Robot will automatically pick the spring/cap assembly from the shuttle nest and load into the assembly in correct orientation.

Controls Station A HMI, Controls plate with electrical and pneumatic components give operator full controls function.

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FEATURES & SPECIFICATION

  • ABB material handling robot for grabbing spring/cap assembly.

  • Pneumatic end-of-arm tooling designed specifically for handling part.

  • Lift-and-locate assemblies and part-present sensing at the assembly area.

  • Clean out drawer for defective parts.

  • Interlocked guard doors at all entry points, and light curtain for loading the accumulation dial.

  • Siemens HMI, swing-arm mounted for operator accessibility.

VALVE BODY COMPONENT LOAD IMAGE GALLERY