SCOPE OF WORK
This station automates the loading of the clutch stack into the transmission assembly, replacing the current manual process that relies on an operator-guided lift assist unit. The new system will automatically sort, pick, and load the clutch stack into the transmission.
SOLUTION
Conveyor Sorting Six-lane automatic picking from all six lanes or the main line
Pallet & Part Locating A lift and locate for the pallet was placed on the main line as well as part locating.
Robot Loading Robot will automatically pick the clutch stack from the sorting conveyor and load to the transmission housing.
Controls Station A HMI, Controls plate with electrical and pneumatic components give operator full controls function.
FEATURES & SPECIFICATION
ABB material handling robot with integrated force sensor
Pneumatic end-of-arm tooling designed specifically for handling and seating the clutch stack assembly
Redesigned 6-lane sorting conveyor
Lift-and-locate assemblies and part-present sensing at each of the six sorting lane pick positions
Interlocked guard doors at all entry points, keeping the cell secured during automatic operation
Siemens TP1900 Comfort Panel HMI, swing-arm mounted for operator accessibility.
Station controls integrated with the existing sorting conveyor's PLC rather than run as a standalone system